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BMC/SMC Molds

BMC/SMC Molded Products

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In the electronic and electrical industry, the selection of materials and processes is critical to product performance and safety. BMC (Bulk Molding Compound), as a high-performance composite material, has gradually become an important material in the manufacturing of electronic and electrical equipment due to its excellent mechanical properties, heat resistance and electrical insulation. BMC Injection Molds are a key application of this material in the electronic and electrical industry, and are widely used to manufacture various electrical components and enclosures.

Characteristics of BMC materials

BMC is a composite material composed of unsaturated polyester resin, glass fiber, fillers and additives. Its main features include:
High strength and high rigidity: BMC material has excellent mechanical properties and can withstand large loads and impacts.
Heat resistance: BMC materials can still maintain their physical properties in high temperature environments and are suitable for application scenarios that require high temperature resistance.
Electrical insulation: BMC materials have good electrical insulation properties and are widely used in electrical and electronic equipment.
Corrosion resistance: BMC materials have strong resistance to chemical corrosion and are suitable for harsh environments.

BMC injection mold process flow

BMC injection mold is a process that molds BMC materials into specific shapes through injection molding. Its main process includes the following steps:
Material preparation: Mix the BMC materials in proportion to ensure that the ingredients are evenly distributed.
Mold design: Design the mold according to product requirements to ensure that the molded product meets the specifications.
Injection molding: Inject the BMC material into the mold through an injection molding machine, and heat and pressurize it to form it.
Cooling and demoulding: The molded product needs to be cooled and then removed from the mold.
Post-processing: Perform necessary post-processing on the formed products, such as trimming, polishing, etc.

Application of BMC injection mold in electronic and electrical industry

Due to the excellent properties of BMC materials, BMC injection molds have been widely used in the electronic and electrical industry:
Switch box: The electrical insulation and heat resistance of BMC material make it an ideal choice for manufacturing switch boxes, ensuring electrical safety.
Junction box: The high strength and corrosion resistance of BMC materials make it suitable for manufacturing junction boxes to provide reliable electrical connections.
Electrical enclosure: The mechanical properties and electrical insulation of BMC materials make it widely used in the enclosures of various electrical equipment, such as transformer enclosures, distribution box enclosures, etc.
Motor components: The heat resistance and high rigidity of BMC material make it suitable for manufacturing various components of motors, such as stators, rotors, etc.

Future Outlook

With the continuous advancement of technology, BMC materials and BMC injection mold processes are also constantly developing. In the future, with the introduction of new materials and new processes, BMC injection molds will show more application prospects in the electronic and electrical industry, bringing more innovation and possibilities to the manufacturing of electronic and electrical equipment.

In short, as an efficient and reliable manufacturing process, BMC injection mold will surely occupy an important position in the future electronic and electrical industry with its excellent performance and wide application prospects.

Application

  • Automotive
    Automotive

    Sheet molding compound (SMC) mold can be used to manufacturing parts of cars, buses, trucks, transport and special vehicles.

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  • Energy/Power Generation
    Energy/Power Generation

    BMC and SMC are used to make xenon lamp HID luminaires because they can withstand the high temperatures that luminaires can withstand.

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  • New Energy Vehicle
    New Energy Vehicle

    Sheet molding compound (SMC) mold can be used to manufacturing parts of new energy vehicle.

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  • Transportation Equipment
    Transportation Equipment

    BMC and SMC are used to make outdoor large-scale transportation equipment bearing housing, bearing cover, sealing ring, non-oxidizing.

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  • High-speed Rail
    High-speed Rail

    The bulk molding compound (BMC) and sheet molding compound (SMC) are different from these materials.

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  • Building Materials
    Building Materials

    Our BMC ceiling and wallboard materials have been developed for more than ten years, and the technology is constantly being updated.

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  • Ship
    Ship

    Sheet molding compound and bulk molding compound are widely used for Ship. Click here for more info about the SMC & BMC material.

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  • Electrical Appliances
    Electrical Appliances

    BMC can be used for BMC appliances and household appliance, such as frying pan lids and brackets, as well as kitchen component materials such as oven endplates.

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  • Motor
    Motor

    BMC plastic motor mold replaces the traditional iron shell and aluminum products, reduces the process, stronger sealing, higher safety factor, less noise.

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  • High And Low Voltage Electrical Switch
    High And Low Voltage Electrical Switch

    BMC & SMC is used to make parts with resistance to electrical marks greater than 600 minutes and arc resistance greater than 180 seconds.

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  • Outdoor Supplies
    Outdoor Supplies

    The fuel cell industry uses a large number of thermoset materials to make two plates. BMC and SMC are also suitable for use in solar tile and wind turbines.

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